Jewelry manufacturing process is the process jewelry becoming beauty. As we all know, jewelry is usually dazzling and twinkling with all kinds of different styles, which perfectly deducing beauty ,fashion and classics. In reality, every piece of jewelry needs to go through many processes to become resplendent, such as design, production, burnishing, polishing and so on, each of these steps have to be carefully handled.Every piece of jewelry is infused with the soul of the designers and the makers, and birth of jewelry requires several complicated processes. Here we will tell you the whole process from beginning of design to finishing the product of a diamond ring.
Each beautiful jewelry is a song written from the heart and the designing is inspired by many emotions. The most important step is to create a unique design with story if you want your jewelry are popular in the world.
After the initial idea and/or sketch is developed, it’s time to start work on the digital model. The 3d designer will make a digital render of your jewelry by using CAD (Computer Aided Design) software. The CAD, creates a mock-up of the final product, ensuring every aspect of the original design is transferred to the metal. This means that your exact specifications and requirements will be honored, and the final result will be an item that meets your needs and goals.Depending on the complexity of the project and how busy the studio or artist is, this can take anywhere from a day to a week.
Making Rubber Mold & Wax Injection
The master mould will be created by rubber after the design confirmed. Rubber is required to make wax “copies” of the master model of the jewelry piece. The rubber mould is placed on the commercial wax injector machine. Molten wax is pressure injected into the mould cavity to create wax models for casting. This step can be done manually.
Ourania Jewelry employs the highest quality molding materials to guarantee that a piece can be recreated whenever necessary. It will ensure the customer jewelry quality consistent in muti-production.
Insetting Wax Tree
The process of soldering the wax pieces on a wax stem is called “insetting wax tree” Depending on the application multiple wax patterns are created so that they can all be cast at once. In other applications, multiple different wax patterns may be created and then assembled into one complex pattern. In the first case the multiple patterns are attached to a wax sprue, with the result known as a pattern cluster, or tree; as many as several hundred patterns may be assembled into a tree.
Infusing Gypsum (plaster) Slurry
The jewelry manufacturer will infuse gypsum slurry into wax tree pattern and put the mold into oven until the gypsum hardens.
Casting-Infusing Brass(silver stainless steel or other metal) Solution
The following step, the jewelry goes through the casting process. The wax is melted away and is replaced with your metal of choice in molten form, usually brass, stainless steel, gold, silver, or platinum. The metal will dry into the shape on your jewelry. This technique is called “lost wax” casting.
Cutting & Basic Jewelry Assembly
After the metal dry out, the pieces are cut from the tree and checked in quality control to make sure each one has the correct shape and appearance. Although casting can make the jewelry into fine metal, the jeweler needs to make some adjustments and make sure the piece can set gemstones, diamond or other stone perfectly.
Selecting stone & Setting stone
At this step Ourania’s skilled jewellers team will set the stone carefully meet the client’s request. All stone are quality checked several times before they are set into customized ring, bracelet, necklace or with diamond jewellery. The different types of setting are prong, plate prong, pave, pressure, bezel, bead, flush, fishtail, invisible, miracle plate and channel.
Polishing can make your jewelry dazzling and twinkling. Polishing is done by hand or by machine. If the jewellery is hand polished, it can make sure the jewelry smooth and sparkle in every part.
This final, optional step in the jewelry manufacturer’s process is coating your design in a precious metal of your own choosing such as gold, silver, rose gold and black. Electroplating utilizes electrical currents to make this happen smoothly and uniformly.
Although we carry out constant quality control, our final inspections ensure the piece is in perfect condition before dispatched to the customer. Ourania jewelry inspecting jewelry under the high quality macro lense light to be absolutely sure there are no imperfections on your jewellery.
Ourania Jewelry will pack the jewelry by muslin bag and jewelry box as the customer request, also can label the jewelry.
Ourania Jewelry will choose the FedEx, UPS, DHL or air to transport the jewelry to all over the world. We will save the money and time for customer.
The whole Jewelry Manufacturing Process will takes about 7-35days acoording to the complexity of jewelry design. When you know how to make jewelry, then you can contorl the deilvery time for your jewelry business.